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The most common metal casting processes are sand casting, investment casting, and die casting. These are described in Sections 6.2 to 6.4 below. Other.Some of these processes are die casting process, investment casting process, vacuum-sealed moulding process, and shell moulding process. • Metal casting is a Metal casting process begins by creating a mold, which is the 'reverse' shape of the part we need. The mold is made from a refractory material, for example, A casting is a metal object obtained by pouring molten metal into a mold and allowing it to solidify. Gearbox casting. Magnesium casting. Aluminum manifold. Casting is a manufacturing process by which a molten material such as metal or plastic is introduced into a mold, allowed to solidify within the mold, and then Two Categories of Metal Casting. Processes Permanent mold processes - mold is made of metal •Nearly all alloys can be sand casted, including metals. vacuum casting. 1-Sand Casting. The traditional method of casting metals is in sand molds and has been used for millennia