Revolving tool pocket

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Thank You. Page 1 of 2 1 2 Last Jump to page: Results 1 to 20 of Thread Tools Show Printable Version. We just bought a new mill and the tool changer has been the biggest problem! These machines use two servo drives for the tool changer, one rotates a tool belt and the other moves an arm that loads the spindle.

Both of the batteries in these drives were dead, so I replaced them. After that I was getting an absolute position alarm on the drives. Mazak includes a little program "J2ctbus" that teaches these drives their parameters and home positions again, I did that and now neither of the drives are flashing any alarms.

The machine is still stuck with a few alarms though, and that's where I'm stuck. The alarms I'm getting are " - Tool Holder Sol. All off Malf. We could move the tool changer arm around with the F0 menu keys, but we couldn't orient the spindle, home the z, or get the arm to go through one full revolution though it would move a bit.

Then we messed with the magazine for some reason, somehow it ended up between two tool pockets when someone hit the soft key for "tool holder up" Now the tool holder is trying to go up in between two pockets on the belt. It's ignoring the tool holder down soft key, and the magazine lost it's position after that fiasco.

Both drives are still showing as OK, they both still have absolute position. I can't reteach the absolute position from the j2ctbus program any more. All of the alarms are yellow and will clear with a reset except for the " - tool holder sol. It is in red and automatically re-sets itself. The yellow alarms will re-set with any tool changer commands. Now that I've got to thinking a bit I think the alarm might be a popped thermal reset switch, I'll have to go check on that.

I'm still not entirely sure how to get the tool arm and magazine to home out though, and I think it might be a setting in the privileged parameters that turns on the "ATC home" softkeys. Anyway, I figured I'd ask in case anyone knew the process off the tops of their heads.

I'll keep pluggin' away at it in the meantime! I don't have a , but I have other machines with similar setups. When you went to the MR-J2 software, did you do the "absolute position restore", or did you actually try to re-teach the home position? As long as the ATC and drum still have the correct positions, everything should be dandy. All of your other alarms are probably just stuff that's out of sequence - and maybe one tripped thermal like you were thinking.

Do you have the manuals, and have you called Mazak? One of them should be lit up pink. If none of them are, that means your ATC arm is in no mans land. As you're probably aware - you can't orient the spindle, or move the Z axis, because the machine doesn't know where a bunch of stuff is, and is protecting itself from self destruction. The "No tool unload" means you're trying to put away a tool where it's not supposed to be.

That should probably go away if you can get the pocket back down into ATC position. There's a sequence of prox switches that are now out of order because the pocket got forced up there. The machine shouldn't have let that happen unless somebody was holding the MF key when they hit the soft key to put the tool pocket away.

Jog it a few times and make sure it always stops with a tool pocket lined up in the right place. At that point you should have no alarms. Good luck! Joe, I used the MR-J2 software to do the absolute position repair, the drives no longer flash the absolute position repair alarm. This fixed the drum, it would rotate with the mazatrol softkeys but it didn't fix the tool arm. The tool arm would move, but it would only move up to the point where the spindle was supposed to release the tool.