Motion control repair manual

If a Service Pack installation fails due to directory or file changes made by a user, the product will have to be uninstalled, re-installed and the Service Pack will have to be re-applied. Click on a file to download. Save the file to a temporary location on your hard disk.

After the download is complete, use Windows Explorer to find the file and double click on it to unzip. Choose a location to unzip to, then, when the file has unzipped, find the unzipped file, and double click the icon with the filename. Service packs are cumulative, meaning service pack 2 will contain service pack 2 changes plus all changes in service pack 1. Service pack 3 will contain service pack 3 changes plus all changes in service pack 2 and service pack 1.

After installing a service pack under Windows 7 or Windows Vista, a warning message may display from the Program compatibility Assistant: This program may not have installed correctly You will be given 2 choices: "Reinstall using recommended settings" and "This program installed correctly". Choose: "This program installed correctly". An application software upgrade to the PiCPro for Windows Applications package is a complete upgrade to the previous version.

The 'readme' file associated with each upgrade describes what changes are included. This upgrade may not install correctly if a destination folder other than the default folder is selected. Please check your email for the completed form. Please print and include this form with your dampers for service. If this form does not accompany your dampers upon arrival, there will be a delay. We understand that shopping for a damper system can be an overwhelming task. Every 25 hours Grease all the lubrication points.

Check tire pressure. Check the belts for wear or cracks. Every 50 hours Service the air-cleaner paper element more often under extremely dusty, dirty conditions.

Every hours Replace the air-cleaner paper element more often under extremely dusty, dirty conditions. Change the engine oil and the engine-oil filter. Clean the blower housing more often under extremely dusty, dirty conditions. Replace the in-line fuel filter. Every hours Check spark plug s condition and gap. Every hours Replace the spark plug s. Before storage Charge the battery and disconnect battery cables. Perform all maintenance procedures listed above before storage. Paint any chipped surfaces.

Pre-Maintenance Procedures. Raising the Seat. The following components can be accessed by raising the seat: Serial plate Service decal Seat adjustment bolts Fuel filter Battery and battery cables. Greasing the Bearings. Figure 25 Front caster tire. Figure 26 Located on the seat-pan underside Read the instructions before servicing or performing maintenance Check the tire pressure every 25 operating hours Grease every 25 operating hours Engine. Engine Maintenance. Servicing the Air Cleaner. Maintenance Service Interval Maintenance Procedure Before each use or daily Check the air cleaner for dirty, loose or damaged parts.

Figure 27 Air-cleaner latch Engine Paper element Air-cleaner base. Servicing the Engine Oil. Servicing the Spark Plug. Removing the Spark Plug. Remove the spark plug Figure Checking the Spark Plug. Set the gap to 0. Installing the Spark Plug. Tighten the spark plug to 25 to 29 N-m 18 to 22 ft-lb. Cleaning the Blower Housing.

Maintenance Service Interval Maintenance Procedure Every hours Clean the blower housing more often under extremely dusty, dirty conditions. Fuel System Maintenance. Replacing the In-Line Fuel Filter. Electrical System Maintenance. Charging the Battery. Removing the Battery. Do not allow metal tools to short between the battery terminals and metal parts of the machine. Always connect the positive red battery cable before connecting the negative black cable.

Installing the Battery. Slide the red terminal boot onto the positive red battery post. Lower the seat. Servicing the Fuses. Fuse type: Main—F amp, blade-type Charge Circuit—F amp, blade-type Remove the screws securing the control panel to the machine. Note: Retain all fasteners. Figure 39 Main—30 amp Charge circuit—25 amp. Drive System Maintenance. Checking the Tire Pressure. Figure 40 Valve stem. Releasing the Electric Brake. To release the brake:.

Figure 41 Brake link arm on the electric brake control module Left rear tire. Mower Maintenance. Servicing the Cutting Blades.

Inspect the blade periodically for wear or damage. Replace a worn or damaged blade. Before Inspecting or Servicing the Blades. Inspecting the Blades. Checking for Bent Blades. Note: The machine must be on a level surface for the following procedure. Figure 43 Deck Spindle housing Blade. Figure 44 Blade in position for measuring Level surface Measured distance between blade and the surface A.

Figure 45 Blade side previously measured Measurement position used previously Opposing side of blade being moved into measurement position. Figure 46 Opposite blade edge in position for measuring Level surface Second measured distance between blade and surface B. Removing the Blades. Hold the blade end using a rag or thickly-padded glove. Figure 47 Sail area of the blade Blade Curved washer Blade bolt. Sharpening the Blades.

Note: Maintain the original angle. Figure 48 Sharpen at original angle. Figure 49 Blade Balancer. Installing the Blades. Torque the blade bolt to 47 to 88 N-m 35 to 65 ft-lb. Leveling the Mower Deck. The mower deck must be leveled side-to-side first then the front to rear slope can be adjusted. Requirements: The machine must be on a level surface. Leveling from Side to Side. Park the machine on a level surface and disengage the blade-control switch. Set the height-of-cut lever to middle position.

Figure 50 Mower decks with 2 Blades Blades side to side Sail area of blade Outside cutting edges Measure from the tip of the blade to the flat surface here. Figure 51 Hanger bracket Side locking nut Rear locking nut. Adjusting the Front-to-Rear Blade Slope. Figure 52 Mower Decks with 2 Blades Blades front to rear Measure from the tip of the blade to the flat surface here. Figure 53 Adjusting rod Adjusting block Lock nut. Removing the Mower. Lower the height-of-cut lever to the lowest position.

Figure 54 Front support rod Locking nut Deck bracket. Figure 55 Mower deck Hanger bracket Rear lift rod. Installing the Mower. Slide the mower under the machine. Install the mower belt onto the engine pulley. Replacing the Grass Deflector. Mower Belt Maintenance. Inspecting the Belts. Replacing the Mower Belt. The spring is under tension when installed and can cause personal injury. Be careful when removing the belt.

Washing the Underside of the Mower. Figure 58 Washout fitting Hose O-ring Coupling. Replace broken or missing washout fitting immediately, before using mower again. Never put your hands or feet under the mower or through openings in the mower. Cleaning and Storage. Run the engine to distribute the conditioned fuel through the fuel system 5 minutes. Stop the engine, allow it to cool, and drain the fuel tank.

Restart the engine and run it until it stops. Start and run the engine until it will not start. Dispose of fuel properly. Recycle pursuant to local codes. Clean any dirt and chaff from the top of the mower.

Check the condition of the drive and mower belts. The engine load is excessive. The oil level in the crankcase is low. The cooling fins and air passages under the engine blower housing are plugged.

The air cleaner is dirty. Dirt, water, or stale fuel is in the fuel system. Reduce the ground speed. Add oil to the crankcase. Remove the obstruction from the cooling fins and air passages.

Clean or replace the air-cleaner element. Contact an Authorized Service Dealer. The starter does not crank. The blade-control switch is engaged. The motion-control levers are not in the park position. The battery is dead. The electrical connections are corroded or loose.

A fuse is blown. A relay or switch is damaged. Move the blade-control switch to Disengaged. Move the motion-control levers outward to the park position. Charge the battery. Check the electrical connections for good contact. Replace the fuse. The engine does not start, starts hard, or fails to keep running. The fuel tank is empty. The spark plug wire s is loose or disconnected.

The spark plug s is pitted, fouled, or the gap is incorrect. There is dirt in fuel filter. Dirt, water, or stale fuel is in fuel system. There is incorrect fuel in the fuel tank. Fill the fuel tank. Install the wire s on the spark plug.

Install a new, correctly gapped spark plug s. Replace the fuel filter. Drain the tank and replace the fuel with the proper type. The engine loses power. The fuel-tank vent is blocked. There is dirt in the fuel filter.

Clean the air-cleaner element. The machine does not drive. The bypass valves are open. The traction belts are worn, loose, or broken. The traction belts are off of the pulleys. The transmission has failed. Close the tow valves.

There is an abnormal vibration. The engine-mounting bolts are loose. The engine pulley, idler pulley, or blade pulley is loose. The engine pulley is damaged. A blade mounting bolt is loose. A blade spindle is bent. Tighten the engine-mounting bolts.

Tighten the appropriate pulley. Install a new cutting blade s. Tighten the blade-mounting bolt. The cutting height is uneven. The blade s is not sharp. The mower is not level. An anti-scalp wheel is not set correctly. The underside of the mower is dirty. The tire pressure is incorrect. Sharpen the blade s.

Level the mower from side-to-side and front-to-rear. Adjust the anti-scalp wheel height. Clean the underside of the mower. Adjust the tire pressure. The blades do not rotate. The drive belt is worn, loose, or broken. The drive belt is off of the pulley. The mower belt is worn, loose, or broken. Install a new drive belt. Install the drive belt and check the adjusting shafts and belt guides for the correct position.

Install a new mower belt. Electrical Diagram. Please read the following safety information and scroll down to close. By closing this safety section, I acknowledge that I have read and understood it. All Rights Reserved. Check the safety-interlock system. Grease all the lubrication points. Service the air-cleaner paper element more often under extremely dusty, dirty conditions.

Replace the air-cleaner paper element more often under extremely dusty, dirty conditions. Charge the battery and disconnect battery cables. The company continued to produce innovative solutions for motion control, including IndraDrive Mi, the first motor-integrated servo controller, and hydraulic-electric integrations.

That machinery has been serving you steadily for decades, and you might not realize that you need to look for Rexroth when you need an Indramat manual. Just go to our manual request page. Fill out the simple form with as much information as you can, and send it to us.