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Recommended inside bend radius for sheet metal parts should be equal to material thickness. For hard materials (Stainless steel, CRCA), an inside bend radiusContinuing our focus on sheet metal forming, this issue of DFM guidebook focuses on design guidelines for bend relief parameters, distance between holes and Be sure to follow design requirements and tolerances in this guide to ensure parts fall closer to design intent. Overview. SHEET METAL GUIDE V2.2. Page 4